Using Industrial Mixers in the Petroleum Industry

The petroleum industry has some very specific demands for usable and reliable equipment. You need the capability to work quickly and efficiently while producing consistent results, and that means you can’t spend time on endless corrective maintenance or repeated tests to determine homogeneity. The right industrial mixers will play a huge part in making sure that your petroleum products reach high standards.

What Do Petroleum Mixers Do

In the petroleum industry, mixers are used on a range of products, including lubricants, asphalt, crude oil blends, and gasoline. Mixers must be able to stand up to heavier liquids and the rugged treatment they receive while working with these materials in refineries or pipeline applications.

Mixers are used to optimize heat transfers, dilute heavy crude oils, and maintain homogeneous results. This means that in asphalt applications, mixers will help prevent sludge from building up on the bottom and keep the head distributed uniformly. It will do the same for crude oil, but the mixer will also effectively blend the different types of crude oil and any additives that are necessary. And when it comes to gasoline, the mixer must prevent stratification and completely integrate all the liquids and additives.

What to Look For

Remember, effective, reliable mixing will lead to a much higher ROI/profit margin, so there are a few simple things you should look for in your industrial mixers. They should: eliminate sludge (water and debris buildup in the bottom of the tank), make it easy to predict blending outcomes, make heat transfers more effective, and provide energy savings.

There are a number of elements that will have an impact on the usability and longevity of your mixers, so be sure you carefully examine these factors:

  • Energy Consumption – How much energy does it take to keep the liquids flowing around the tank? If your energy costs continue to rise, either you have the wrong mixer for the job (i.e. it wasn’t designed to deal with this particular volume or viscosity) or it requires some maintenance to bring its performance back up to the necessary levels.
  • Tank Integrity – Just like the mixers, your tanks will have to endure a lot of heavy use over the years. Leaks, corrosion, and other problems can hinder your results, unbalance the mixture, and waste valuable materials.
  • Oil Movement – Heat transfers, dilution, integration, and other processes require consistent and predictable oil movement. In some cases this may even require more than one mixer to ensure the petroleum products reach the necessary level of homogenization.

Mixers play an important role in the petroleum industry. Therefore, it is always important to make sure you have the right tool for the right job. Make sure that your mixer is specifically designed to handle these types of materials and keep them well-maintained to achieve a higher, more consistent ROI.

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